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| Metegrity
is pleased to offer the following services for process
facilities such as Gas Plants,Oil Refineries, Petrochemical
Plants, Bitumen Upgraders and Pipelines
Existing
Facilities: |
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- Audit
of state of effectiveness of plant (or an individual
installation) inspection programs and systems related
to process/pressure equipment integrity and reliability
(custom designed programs to
meet individual operators needs which would include
understanding of degradation mechanisms, awareness of
process/operating influences, collected data analysis
quality, communications, feedback loops, etc...)
- Effectiveness
audit of plant (or an individual installation) maintenance
programs / systems
(assessment of application of state-of-the-art approaches
to maintenance, and quality of its support of plant
business objectives - customer designed programs to
meet individual operators' needs)
- Audit
of equipment systems and documentation (plant
change, drawing update, access top and use of engineering
documents and standards, quality and FFP of Engineering
Standards)
- Trouble-shooting
and failure analysis
(determination of degradation mechanism and design/leading
of test programs to determine root cause of failures)
- Gap
analysis of the above and design of improvements to
meet company business objectives through advanced, state
of the art approaches
- Corrosion
Control and Integrity/Reliability improvement manuals
and programs
(Drafting of detailed instructions in a form manual
integrated in the enginering/maintenance document system
of how to maintain plant integrity and reliability in
a cost effective manner (mainly aimed at stationary
equipment, but machinery may be included as well))
- Assistance
with implementation of improved inspection and maintenance
programs (Integration
of corrosion monitoring and inspection programs into
facility engineering and maintenance systems, documentation
streamlining, optimization of systems such as SAP-PM
Modules, WO modules, Visions modules, training of engineering
inspection and maintenance personnel)
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| New
Facilities: |
- Selection
and optimization of materials of contruction for main
process facilities (special
expertise in corrosion resistant materials, chemical
and aqueous phase corrosion issues, high temperature
materials, hydrogen embrittlement, hydrogen induced
cracking problems, environmentally assisted cracking,
designs resistant to in-service deterioration and fracture
toughness, design of material test and qualification
programs, etc...)
- Special
aspects of Pressure Equipment and piping design
(review of designs to minimize service
deterioration, fit for purpose NDE programs, design
of closures, HAZOP reviews, engineered safety issues,
design risk assessment and comparisons, special design
aspects for safe high pressure, high temperature facilities,
etc...)
- Resolution
of difficult welding problems and special concerns in
welding metallurgy (carbon
steel materials, low Cr materials, stainless steels,
Ni based alloys, PH alloys, hard facing and corrosion
resisting overlays, Aluminum dissimilar joint welds,
etc...)
- Development
of effective, intergrated programs/systems for corrosion
mitigation (process
design analysis from equipment integrity point of view,
identification of weak areas and type of deterioration
mechanism, probability of occurence, setting of their
detection mechanisms, computerization of monitoring
and reporting, preparation of detailed manuals for the
Owner/Operator)
- Development
of advanced, state-of-the-art, risk-based, fit for purpose
inspection programs (development
of detailed on-stream and off-stream 'TA' inspection
programs and plans to detect in-service deterioration,
actual condition and residual life of equipment)
- Assessment
of manufacturing facilities for pressure equipment,
boilers and heat exchangers, pressure piping, valves
and fittings (audit
of manufacturers' facilities, their technical competence
and staff capabilities and assessment of manufacturers'
procedures consistency and reliability, recommendations
for inclusion to preferred vendors lists)
- Assessment
of quality of design of piping components and fittings
(audit of designs and fittings and critical
commodity items, et. valves and specialty valves and
fittings, pipe, plate, casting and forging)
- Audit
of engineering work quality in Engineering Contractors'
shops (review
of compliance with Owners standards and procedures,
recommendations for acceptance of proposed changes and
deviations, review of design functionality from reliability
and engineered safety point of view, etc...)
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All
Engineering services listed above are provided through
Metegrity's partners |
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